Falk gearboxes are widely used in the most challenging applications cutting across different sectors like mining, cement, paper, automotive, construction and marine industries. Among the various characteristics these gearbox brands include are quality, reliability and easy maintenance, which is the trademark of the Falk brand.
Apart from getting authentic products, it is also important that you get your Falk gearboxes repaired from reliable sources. While these gearboxes from Falk are known to offer high performance for many years, at times you may have to go for gearbox repair. In such situations, it is very important that you go for only a certified service provider. Choose one which can offer you added services like modification and rebuilding when the need arises. Always go for a service provider that has highly trained staff with relevant experience. Make sure that you benefit from your Falk gearboxes repair and save on cost of buying a brand new one. Ask them for guarantee to ensure that you avail the best deals.
Advantages from a certified Falk gearboxes repair company
- You can get rebuilt gearboxes that are modified and tailor made to suit only your needs. Professional engineers would take care to oversee such things as design reviews to upgrade your gearboxes for the best results.
- Provide you with the best solutions and repair estimates to suit your budget and individual needs. This also applies to other repairs like gearbox or hydraulic cylinder repair etc.
- Step-by-step documentation repair segment, for greater quality assurance.
Power Transmission and Falk Reducers Maintenance Tips From Industrial Mechanical
If your company uses power transmission products, then chances are you’ve probably had the frustrating experience of having to repair or replace failed machinery. Improper repairs can be costly, as they can lead to having to replace failed components.
Following sound maintenance practices is crucial to prolong the life of industrial equipment components. Furthermore, proper maintenance will save you money down the road on repairs. Here are a few maintenance mistakes commonly made by companies that use power transmission equipment:
Problem: Shaft misalignment.
If a shaft is not properly aligned, problems can occur, such as a bent shaft.
Solution: Align to specifications rather than coupling capacities.
Align shafts to equipment specifications rather than coupling capacities. Make sure parallel and angular alignment is as close to perfect as possible, even if this requires precision tools such as laser alignment equipment.
Problem: Gearbox Failure.
There are many causes of gearbox failure. These can include overloading, worn components, application changes, etc. Neglecting regular gearbox repair can lead to gearbox failure.
Solution: Don’t slack on maintenance.
Check shafting, gearings and bearings regularly. If the gearbox does happen to break, it’s important to figure out why it happened, so that the same thing doesn’t happen to the replacement gearbox.
Problem: Broken belts.
Undertensioning is a common problem with V-belts. This causes the belt to move independently of the sheave, producing heat from friction. Heat hardens the belt, causing it to crack and eventually break.
Solution: Proper installation and tensioning.
While you should follow manufacturer instructions when installing a V-belt, it should also be checked after an hour or two of operation. This will allow enough time for any needed adjustment to become apparent, and will help you avoid an expensive replacement due to an unnoticed discrepancy in tension.
A few other common problems for Falk Reducers and other transmission components include worn bearings, worn couplings, and lack of lubrication. Through consistent maintenance, you can ensure your equipment will enjoy a long lifespan.
L&S Electric has extensive experience repairing reducers and other parts from most manufacturers, and our repair team is on-call 24-hours a day, so you don’t have to wait for Monday to roll around before getting your line back in operation.