Do not underestimate the importance of keeping your facility running at any given time. There is a myriad of circumstances that result in unexpected downtime. Taking care of your equipment is one of the best ways to cut surprises. Avoid those surprises and downtime with maintenance and routine cable testing. Among the ways to test your cables are polarization index (PI) and insulation resistance (IR) testing.
A Tale of Two Similar Ways of Cable Testing
When looking at cable testing, there is confusion sometimes because IR testing is like PI testing. The two test work well together. Seeing deterioration during an IR test provides justification to perform the PI test.
They both use the same voltage, but there is one primary difference between the two: time. IR testing lasts one minute. PI testing takes over ten minutes. Those extra nine minutes provide more detail about any current conduction or leakage current.
Polarization Index Testing
Polarization index testing checks various aspects of a motor. These aspects include:
- Motor fitness (or health)
- Amount of moisture present
- Suitability to the operation
- Insulation deterioration
The PI test is reliable and provides accurate results. These results make it important in determining the performance of motors. PI testing equals the ratio of 10-minute to 1-minute IR value of a machine’s windings. Test any motors with the high index for their windings. In the case of induction motors, 2.0 is the value of the smallest PI.
For a more detailed explanation, please read this previous post.
Insulation Resistance Testing
Insulation resistance testing determines the resistance of the insulation system within electrical equipment. An IR test measures the distance between two points separated by insulation. The test determines the amount of resistance the insulation allows.
A dielectric withstand test, or hipot, provides a more thorough examination of the insulation than an IR test, so IR tests are not performed often.
Operating in harsh environments may reduce the lifespan, but stator windings should last up to 20 years. One environmental example that shortens motor life is excessive heat. Issues sneak their way into the insulation.
The more time passes, the more these problems continue. After a time, the insulation becomes brittle as it oxidizes and dehydrates. Disintegration occurs under certain conditions, such as excessive vibration or shock.
The PI locates any new area of deterioration within the stator winding. It determines the fitness of the motor and detects moisture better than a standard insulation resistance test.
These reasons link the health of the motor and insulation quality. Regular cable testing helps determine if any scheduled maintenance may need to take place.