When it comes to improving business productivity and cutting down unnecessary expenses, the most practical thing to do in any industry is to implement vibration analysis as a part of their maintenance strategy. After all, equipment damage and malfunction can lead to costly repairs and these issues also results in downtime. Thus, not only are you burdened by the possibility of having these machines repaired or replaced, but the business process also stops for an indefinite period. If your goal is to improve your bottom line, then it is a smart idea to keep your machinery well-maintained through an efficient technique such as vibration analysis.
Predicting and Preventing Machine Damage with Vibration Analysis
Some industrial plants continue to operate without any efficient strategy as far as maintenance is concerned. In this case, machines run until they are worn out and no longer capable of functioning as expected. To make this situation even worse, there are no specific actions taken, and it comes to a point that the machine just fails and stops working. One problem leads to another, and the industry faces the massive cost of maintenance and losses in profit.
On the other hand, there are companies that have adopted preventive maintenance including vibration analysis as a regular part of their business operations. Regular maintenance is scheduled no matter what the condition of the machinery. Through this strategy, machines are repaired when necessary since problems are detected during their initial stages. Moreover, vibration analysis is done in such a way that does not require dissecting the parts of the machine just to detect any issues. This way, it is easy to schedule a repair once any faults are discovered – and there is no need to sit and wait before the issue is no longer possible to address and resolve.
Benefits of Vibration Analysis
One of the most important features of vibration analysis is its accuracy. A transducer is used to detect any vibration signals that come from bearing sites. Then, any signals are transmitted to a device that collects data. Since any type of rotating equipment has a certain vibration signal that is unique to it, these signals can be captured and received in series or a time waveform. This provides relevant pieces of information relevant to the machine, and vibration is generated by noise, structural resonances, rotating the shaft, and rotating components.
It is important to note, though, that the patterns tend to overlap and may combine with other signals. With this in mind, patterns obtained are analyzed by taking into consideration vibration rules. Then, the vibration peak of the amplitude is evaluated and measured, as this aids in identifying how serious or mild the issue is. Upon detecting the fault and its severity, it becomes easier for specialists to recommend a suitable repair work that will address the condition.
Vibration analysis is indeed an essential aspect of any maintenance strategies. Through this technique, you can have a scheduled repair instead of experiencing machine failure all of a sudden and suffering consequences of a faulty piece of equipment that impacts the safety of everyone working in the industrial plant – including the machinery in it. Hence, it is only right that you implement this technique that can protect your assets and maximize profits over time.